Personal Bluetooth padlocks, digital keys and a live isolation board.
Replaced by a live, plant-wide isolation board.
Replaced by group lockout on one digital lock.
Replaced by a time-stamped, attributable record.
Replaced by personal digital keys that can’t be copied.
Isolation points mapped to equipment and single-line diagrams, so the permit names every breaker, valve and drive.
Recorded: equipment · sources · plan
Each worker applies a Bluetooth padlock and registers it in the app. Only that person can open it.
Recorded: who · which lock · when
A zero-energy try-out is confirmed before work is authorised — the step most often skipped on paper.
Recorded: verifier · method · result
The linked permit stays live only while every lock holds — visible to supervisors and the control room.
Recorded: permit · locks · crew
Restart only when every person has removed their own lock. Overrides are authorised and logged.
Recorded: removals · closure
A connected padlock is a device. Smart LOTO® is the whole isolation discipline — people, permits, points and proof — engineered as one.
1-Man-1-Lock-1-Digital Key® — bound to the person, never shared.
Whole crews protected on one isolation — no forest of padlocks.
Isolation points tied to single-line diagrams and equipment registers.
Confirms the right person is at the right lock, every time.
Isolation and Permit-to-Work share one workflow and one status.
Every active lock, plant-wide, from panel to control room.
Every event attributable and exportable for audits and investigations.
Only inducted, qualified people — contractors included — can take a lock.
Connects with the maintenance and plant systems you already run.
Designed and built in India for kilns, cast houses, conveyors and substations — dust, water, heat and gloved hands.
saved on every permit — Runaya Refining
LOTO violations after go-live — Runaya Refining
Smart LOTO® lockouts executed with Bluetooth locks across 170+ manufacturing plants
A smart padlock is a device. Smart LOTO® is the full isolation system — personal keys, mapped isolation points, permit linkage, verification and an auditable record — with the lock as one part of it.
[Answer — remote unlock policy and override authorisation]
[Answer — fail-safe behaviour and recovery procedure]
[Answer — typical pilot and rollout timeline, white-glove onboarding and hypercare]
Start with a free LOTO gap assessment: we map your isolation practice against OSHA 29 CFR 1910.147 and show where risk and time are being lost.
Our mission
Ensuring Everyone Returns Home Safe®
It’s what motivates us every day, in everything we do.